Bharat Coking Coal Limited Sets New Benchmarks In FY 2024-25

Bharat Coking Coal Limited (BCCL), a key subsidiary of Coal India Limited (CIL), has delivered an extraordinary performance in FY 2024-25, achieving unprecedented milestones in coal production, financial success, sustainability, and social responsibility. With record-breaking operational feats, cutting-edge digital innovations, and a bold commitment to clean energy and community welfare, BCCL reaffirms its key position in India’s coal sector.

Unmatched Production and Operational Excellence

BCCL has rewritten its history with highest-ever coal production in the 4th quarter (11.44 million tonnes) and March 2025 (4.33 million tonnes) since inception. The company also recorded its highest-ever overburden removal (181.30 million cubic meters) and second-highest annual coal production (40.50 million tonnes), despite facing the heaviest rainfall in 50 years (1747 mm). Offtake reached a second-highest-ever 38.25 million tonnes, bolstered by a 6% growth in rail dispatch, even with high coal stocks at powerhouses. Underground coal production surged by an impressive 49% over last year, while 16 new hired patches were identified this year with a capacity of 13.30 million tonnes annually, out of which 7.0 million tonnes were awarded. For the first time, coal production under the Mine Developer and Operator (MDO) mode commenced at NTST-Kujama, Lodna Area, in April 2024. Additionally, grade confirmation through third-party sampling stood at 94%, exceeding the Ministry of Coal’s 90% guideline.

Financial Achievements

BCCL paid its maiden dividend of ₹ 44.43 crore to CIL on August 5, 2024. This milestone follows BCCL’s achievement of clearing its accumulated losses. The company achieved its highest-ever scrap sale of ₹ 18.01 crore. BCCL secured an income tax refund of ₹ 104 crores (₹ 63.87 crore principal, and ₹ 40.12 crore interest), and the company also paid the highest income tax of ₹406.00 crores in the last 10 years. BCCL also exceeded its CAPEX target for the fourth consecutive year, achieving ₹ 1,100 crore against ₹ 1,000 crore. At the same time, GeM procurement soared to ₹ 4,155.83 crore (136% of the ₹ 3,060 crore target), including ₹ 68.06 crore for heavy machinery and ₹ 120.47 crore for IT initiatives.

Washery Innovation and Monetization

BCCL’s washeries set new records. Raw coal feed reached 56 lakh tonnes (highest in 25 years, up 15%), and washed coal supply to the steel sector peaked at 17.02 lakh tonnes (highest in 20 years, up 16%). By-product disposal excelled with washery rejects at 8.67 lakh tonnes (up 77%) and washed power coal at 28.95 lakh tonnes (up 5%). Pioneering India’s first ever coal washery monetization, BCCL leased old & idle Dugdha Washery (2.0 MTPA) for ₹ 762 crore over 25 years. Also, RFP issued for monetization of Sudamdih Washery (1.6 MTPA) on March 28, 2025.

Digital Transformation and Operational Efficiency

One of the leading CIL subsidiaries, BCCL, implemented the SAP BG module, saving ₹ 86 lakh in upkeep allowances. Its in-house team developed ground-breaking ERP solutions, including the BPCL DDUs interface, alerts for sensitive posts and long absences, quarter management, integrated HEMM maintenance reports, and equipment transfer tracking. The Integrated Command Control Centre (ICCC) enhances e-security and surveillance, while automated road weighbridges with RFID-based boom barriers streamline operations. Digital pension claims processing achieved 99% PF claim settlements, boosting transparency.

Sustainability and Net Zero Commitment

BCCL advanced its Net Zero goals with 4.088 MWp of rooftop solar power commissioned, work orders for 25 MW at Bhojudih and 20 MW at Dugdha washeries, and a tender for 2 MW more in Central Township. Energy efficiency measures include 100% LED lighting, energy-efficient ACs, 762 super fans, 45 efficient motors, and autotimer switches across its areas. The company strategically moved towards electric vehicles in its official transportation fleet, supported by an EV charging station at Koyla Bhawan, resulting in fuel saving of approximately 2.50 lacs per month as the running cost is less than ₹ 1/Km. In Coal Bed Methane (CBM), Jharia Block-I is under exploration with 5 core holes drilled, while Jharia Block-II’s feasibility report was approved.

Environmental and Infrastructure Initiatives

BCCL planted 22 hectares over the degraded land and established two new eco-parks at Akashkinari (4.5 Ha) and Moonidih (0.9 Ha), adding 4 mechanical sweepers and 16 fog cannons to its fleet during the year. Infrastructure highlights include 21.69 MGD water supply via filter plants, and 8 km of PQC roads completed with 14 km under construction. Two bridges over Katri and Khudia rivers, upgrades to Nehru Complex, Jubilee Hall, and community halls, and hospital enhancements (including a new OPD at Central Hospital Dhanbad) underscore BCCL’s civil achievements.

Land and Mine Re-Operationalization

BCCL paid ₹ 24.80 crore for government land transfers, acquired 14.23 acres of tenancy land for ₹ 25.86 crore, and provided employment to 6 individuals. It shifted 170 encroachers, vacated 2.245 acres, and uploaded 16,381.09 Ha of land data to the PM GatiShakti portal. For discontinued mines, BCCL signed an agreement for Amalabad Colliery to reopen with 6.2 MT production target over 25 years, with a lucrative 4.1% revenue sharing. Mining plans for 3 discontinued mines (ASGKCC, Madhuband & PB project) also approved, driving growth and development.

Empowering People and Communities

BCCL’s CSR expenditure reached ₹ 21.89 crore (117% of the ₹ 18.76 crore target), training of 200 Project Affected Persons (PAPs) in petrochemical engineering (100% placement offered), 75 rural youth at MSME Tool Room, CTTC Kolkata with 100% placement offered, 150 in medical equipment, and 60 in fashion design (42 placed). BCCL installed smart classes & ICT labs in 79 schools in Dhanbad district (₹ 10.69 crore) and piloted STEM education in 5 schools. Welfare efforts included ₹ 66.98 lakh in fee reimbursements, ₹ 9.34 lakh in scholarships for 91 wards, and a harassment-free workplace for women. Medical upgrades featured a new DNB course, ICU expansion (8 to 16 beds), and a modular kitchen. BCCL recruited 77 Jr. Overmen and provided compassionate employment to 564 dependents during the year.

A Vision for the Future

FY 2024-25 marks a transformative year for BCCL, blending record production, financial strength, and sustainable innovation. BCCL is committed to performing as a key player in effectively meeting India’s energy demands while building a brighter, greener future. With the installation of two heavy crushers (750 TPH each) in its Lodna Area, BCCL further strengthens the modern coal processing while corroborating its emphasis on better customer satisfaction and services.

BCCL’s stellar performance positions it as a vital player in the coal sector with a commitment to solidifying India’s energy and industry needs with sustainable growth.